Youtor
Soldering vinyl wire directly to PCB【12】
>> YOUR LINK HERE: ___ http://youtube.com/watch?v=gDc7_KLo1AE
Welcome to Cosmic-corp's movie channel !! • We are a specialized manufacturer of automatic soldering robots. • (1) Overview: • This video shows the soldering of vinyl multi-core wires to a PCB • using our soldering robot PSU-500RS. • (2) Workpiece Information: • PCB : glass epoxy, double-sided board, copper pad (1.5mm x 5mm) • Lead wire : AWG22, no plating • Cycle time/point: 2 sec. aprox. • (3) Fixture information: • Fixture for board fixing (made of aluminum), Fixture for cable fixing (made of aluminum) • (4) Purpose of this video: • By soldering vinyl wires directly to the board, the number of connectors is • reduced as well as the number of joints, resulting in fewer joint problems. • In addition to the cost advantage, the board layout can be freely designed • without considering the placement of connectors. • In addition, solder joints are generally more reliable than connector joints. • (5) Features of PSU : Soldering Story [Episode 1], etc. • Point Soldering Units (PSU-500) have Seven major advantages. • 1 Ceramic tip is used for soldering! • The soldering ceramic tip provides more than 2000 hour of operating life with less need to • change soldering conditions. The costs of replacing soldering tips can be kept minimal. • When the ceramic heater tips become dirty with flux, etc., it can be cleaned by • the automatic cleaning mechanism. • 2 Stability of solder amount and saving solder usage • The soldering method of PSU500 is that cutting off thread-solder and soldering with ceramic tips. • This method ensures the stability of solder amount per joint. • There is no waste solder because solder dose not stick on ceramic tips, • it can save 30% solder usage. There is no solder bridging between terminals. • The result is a cheaper and more reliable solder uniformity in amount than when using • cream solder, ring solder or ball solder. There is no dimensional error in the cut solder. • Furthermore, the cutter that cuts the solder can operate for six months or • a year without maintenance. • 3 Stable heating system • The ceramic heater is used as the soldering tip in our system. And the heating rate of • our soldering ceramic tip is high as 100°C/sec. Moreover, it is under constant control. • So our soldering ceramic tip provides stabilized heat supply and • it makes high-speed stabilized soldering possible. • 4 Digital soldering • By entering details of the soldering know-how into the system, the robot then takes • care of all soldering with expert's skills. Almost all soldering conditions have been • digitalized. • 5 High yield • PSU500 provides high yield because primal factors of instability on soldering which • are changes of the shape of a soldering tip through the operation, instability of solder • amount and changes in heat amount have all been eliminated. • 6 Very few solder ball and flux scattering • There are very few solder balls or flux scattering when solder melts because solder is • heated between two heaters. • 7 Shorter soldering time • Soldering time depends on the amount of heat required for soldering work piece. • PSU-500's soldering tips heats up instantaneously, so PSU500 should reduce your • soldering time by half compared to the conventional systems. • ↓↓↓For more information↓↓↓ • https://www.cosmic-corp.com/
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